The filling machine is fully automatic capsule filling and closing machine, appropriate for filling powder or pellets in hard gelatine capsules. It adopts irregular motion and multi-position tamping process to complete capsule direction, parting, filling, closing and expulsion etc. With various size parts of the machine is appropriate for the size 00, 0, 1, 2, 3 & 4 of empty capsules. The manufacture speed can be forced by means of a VFD changeable frequency drive. The machine is intended in agreement with GMP standard. All product contact parts are made of SS 316 & machine enclosed with SS 304. Benefit of the machine is complex design, study arrangement, particular dosing, and safe and dependable, high filling rate etc.
TECHNICAL CONSTRUCTION DETAILS:
The machine is build in a mild steel angel welded & powder coated frame, the product contact parts are build with SS 316 grade & all casing build with SS 304 grade sheet , other machine parts like a cam, gears, shafts are bolted.
The intend and building of the machine encompass of all the cGMP aspect of pharmaceutical hygiene
Fine particles sensor maintains constant level of powder in the dosing chamber and there will alarm in case of low level of powder in dosing chamber.
Easy to function by fundamental manage touch screen and simple to modify dosing disc, tamping pins, capsule feeding & direction parts, capsule segments
Product contact parts are 316 SS and the other parts non-corrosive fabric.
Capsule can fill powder or pellets.
CSE: Capsule Sorter Elevator is used to kind of the completely imperfect empty capsules & Elevate the correct capsule from CSE to Capsule hopper of Capsule filing machine to sustain the level of Empty capsule. Its mechanism on the principle of vibratory sorting and passing at upper side the capsules by airflow.
CPM: Capsule polishing machine consisting of a SS chambers installed with Nylon net, a rotating changeable speed spiral nylon brush, the capsules travel from one end to other end. Throughout this travel they are subjected to roll in among the nylon bristles. In this course the powder on the capsules and at the edge are detached and sucked by the Dust extractor. The Capsules coming out of the chute are methodically polished, shiny & clean.
DEX: Dust extractor used to collecting loose powder from capsule polishing chamber through dry vacuum
DCS: Damage Capsule Sorter mechanism on the standard of geometry of Capsule i.e. Ovality and gravitational load. After polishing, the filled capsules are fall into the rotating drum which is consisting with sorter plates, which separates the exact diametrical capsules. It’s specially to sort out diametrically defective filled capsules.
ECE: Empty Capsule Ejector works on the principle of airflow force. Filled capsules will fall straight towards the down level & Empty capsule will eject outside when airflow force is applied on the capsules, it’s specially to sort out empty capsules from filled capsules
Technical Specification :
|Output of CT-25||25,000 capsules/hr with powder|
|Weight||135 Kgs – Elevator , Sorting|
|300 Kgs – Polishing|
|110 Kgs – Dust Extractor|
|Dimensions||900mm x 700mm x 2500mm – Elevator|
|1500mm x 600mm x 1200mm – Polishing, sorting|
|800mm x 600mm x 1500mm – Dust Extractor|
|Power supply||415 OR 380V, 50Hz, 3 phase|
|Power||2 Kw, 3 HP for Elevator, Polishing, Sorting & Dust extractor|
Environment condition Ambient temperature
|21℃ ± 3℃|
Capsule Conveying System is uses for the conveying capsules from capsule filling machine to capsule polishing machine.
|MODEL||SBCP – 1|
|Output kg / hour||Max. 30,00,00 pieces / hr|
|Electric Power||AC 220V / 50 Hz / single Phase|
|Overall Dimension approx. (cm)||120 L x 50 W x 120 H|
|Net Weight (approx)||60 Kg|
We polishing machine SBCP - 1 replica is worn after capsules are filled for maintenance the powder attach on the capsules exterior.
Watch Capsule Filling Line Machine Video :